OEM ASTM B163/B163M - Standard Specification for Seamless Nickel and Nickel Alloy Condenser and Heat-Exchanger Tubes Manufacturer, Factory

Scope  
- Covers seamless tubes made from nickel and nickel alloys (e.g., UNS N02200, N04400, N06600, etc.) for condenser and heat-exchanger applications.  
- Includes tubes for general corrosion-resistant and high-temperature service.  
- Two unit systems: B163 (inch-pound) and B163M (SI/metric).

Product Description

Referenced Documents

The manufacturing and testing of these tubes adhere to the following key standards:

  • ASTM B751: General requirements for nickel and nickel alloy welded tubes.
  • ASTM E8/E8M: Standard test methods for tension testing of metallic materials.
  • ASTM E29: Practice for using significant digits in test data to determine conformance with specifications.

Ordering Information

To ensure precise fulfillment of your requirements, please specify the following details:

  • ASTM designation (B163 or B163M) and the year of issue.
  • Alloy UNS number (e.g., N06690, N04400).
  • Full dimensions including Outside Diameter (OD), wall thickness, and length.
  • Total quantity (total length or specific number of tubes).
  • Requirements for Certification or Test Reports.
  • Special requirements such as hydrostatic testing or non-destructive examination (NDE).

Material and Chemical Composition

  • Pure Nickel: Grades N02200 and N02201.
  • Nickel-Copper: Grade N04400.
  • Nickel-Chromium-Iron: Grades N06600 and N06690.
  • Chemical Limits: Strict adherence to composition ranges (Ni, Cu, Fe, Cr) as defined by ASTM B163 tables.
UNS Number Alloy Name / Designation Primary Composition
N02200Nickel 20099.6% min. Nickel (Ni)
N02201Nickel 20199.6% min. Ni, low carbon
N04400Monel 400Ni-Cu (66% Ni, 31.5% Cu)
N06600Inconel 600Ni-Cr-Fe (72% Ni, 15% Cr)
N06601Inconel 601Ni-Cr-Fe (61% Ni, 23% Cr)
N06603Inconel 603GTNi-Cr-Fe with Al & Ti
N06690Inconel 690Ni-Cr-Fe (60% Ni, 30% Cr)
N08800Incoloy 800Fe-Ni-Cr (32% Ni, 21% Cr)
N08810Incoloy 800HHigh-carbon Incoloy 800
N08811Incoloy 800HTThermally treated 800H
N08825Incoloy 825Ni-Fe-Cr-Mo-Cu (42% Ni, 21.5% Cr)
N10276Hastelloy C-276Ni-Mo-Cr (57% Ni, 16% Mo, 15% Cr)

Mechanical Properties & Testing

  • Tensile Performance: Minimum tensile strength of 80 ksi (550 MPa) for N06600.
  • Hydrostatic Testing: Mandatory unless waived by the purchaser.
  • Non-Destructive Testing: Eddy current or ultrasonic testing available upon request.
  • Visual Inspection: Rigorous checks to ensure surface defects remain within standard limits.
Seamless Nickel Alloy Tube Inspection
Heat Exchanger Tube Details
ASTM B163 Nickel Alloy Tubes
Nickel Alloy Product Overview

Dimensions, Marking & Packaging

  • Tolerances: Outside Diameter (OD) ±0.005 in. (0.13 mm) for precision tubes; Wall thickness typically ±10%.
  • Marking: Each tube includes ASTM standard, alloy UNS, heat number, and size.
  • Packaging: Tubes are protected via wooden crates or specialized frames to prevent shipment damage.
Nickel alloy tubes Seamless tubes Condensers Heat exchangers Corrosion-resistant High-temperature service

Frequently Asked Questions (FAQ)

What is the primary use of ASTM B163 tubes?
ASTM B163 covers seamless nickel and nickel alloy tubes specifically designed for use in condenser and heat exchanger applications where corrosion resistance and high-temperature durability are critical.
Which common nickel alloys are covered by this standard?
The standard includes popular grades such as Nickel 200/201, Monel 400, Inconel 600/690, and Incoloy 800/825, covering a wide range of chemical environments.
Is hydrostatic testing mandatory for all orders?
Yes, hydrostatic testing is mandatory according to the ASTM B163 specification unless it is explicitly waived by the purchaser at the time of the order.
What dimensions do I need to provide when ordering?
You should specify the Outside Diameter (OD), the nominal or minimum wall thickness, and the required length of the tubes to ensure conformance.
Can these tubes handle high-pressure environments?
Yes, because they are seamless and manufactured under strict mechanical property requirements, these nickel alloy tubes are suitable for high-pressure and high-temperature service in industrial exchangers.
What kind of documentation can I expect?
Manufacturers typically provide a Mill Test Certificate (MTC) that includes chemical analysis, mechanical test results, and compliance with the ASTM B163 specification.

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